Design Engineering

Product Development/ Project Management
OnPower, Inc. offers innovative industrial and marine engineering, design and manufacturing capability for industrial, oil & gas and marine power systems. Products are supported in the field with OPI trained service engineers having many years of rotating equipment experience.
OnPower, Inc.'s staff composed of experienced mechanical, electrical and systems engineers, supported by designers and technical staff, using an integrated team business approach, produce innovative power product solutions. OnPower, Inc. understands and designs to established engineering standards (API, ANSI, ASME, DNV etc.) but is not constrained to standard designs. OnPower, Inc.'s depth and breadth of experience combined with our project management skills allow us to offer unique innovative product design and the ability to focus on specific project needs for special purpose applications.
OnPower, Inc. Facility
OnPower, Inc. is a complete in-house electrical and mechanical systems provider. We provide diverse products and services to support multiple areas of power propulsion and electrical generation technology. The Company is ISO 9001:2015 certified furthering our commitment to providing quality products and services. When developing new products we enable clients to expand their product offerings and supplement their in-house engineering capabilities without additional staff, and tailor engineering solutions for each specific project using optimal resources and required skills.

Product Development/Project Management

OnPower, Inc. offers innovative industrial and marine engineering, design and manufacturing capability for industrial, oil & gas and marine power systems. The Company is ISO 9001:2015 certified furthering our commitment to providing quality products and services.
Product development includes component evaluations and system FMEA failure analysis. Design methods include PC work stations with Unigraphics 3-D modeling capability with AutoCAD® for design and manufacturing. Analysis capabilities are augmented by ANSYS, I-deas, ABAQUS, NASTRAN and Cosmos/M® Finite Element Analysis software. Fluent Software is used to conduct CFD analysis.

PROJECT FEASABILITY ANALYSIS

We work together with our customers to review their energy demand and load profiles, recommend equipment selections for their energy needs and provide project cost estimates for their economic evaluation.

SPECIALIZING IN FIRST ARTICLE PRODUCT DEVELOPMENT

We enable clients to expand their product offerings and supplement their in-house engineering capabilities without additional staff, and tailor engineering solutions for each specific project using optimal resources and required skills.

PROJECT MANAGEMENT

In addition to the normal commercial and technical project management responsibilities our project managers bring their years of expertise working with rotating equipment to help our clients focus on the objectives that drive the success of their product development or energy project.

Extended Scope

We provide balance of plant equipment and / or system auxiliaries for power generation, marine propulsion and compressor drive projects. OPI engineers will select and recommend equipment to meet project requirements including:

ELECTRICAL SYSTEMS

Motor control centers, generator switchgear, utility interface switchgear, transformers

POWER CONTROL ROOM

Weather proof modules to house the gas turbine and driven equipment control panels, motor control centers, control power battery systems and turbine switchgear

MECHANICAL SYSTEMS

Turbine air inlet evaporative and chiller inlet cooling, fuel forwarding and conditioning systems, gas booster compressor, water treatment systems, heat recovery steam generators (HRSG), selective catalytic reduction (SCR) for emissions control

Design and Manufacturing Facilities

In addition to these statistics, our facilities are equipped with: truck docks and ramps with easy access to the Interstate, several welding processes and light machining, and an Electrical and Controls clean room assembly area.
8,250 SF
Office and Engineering Space
75,000 SF
Fabrication and Assembly Space
32 tons; 4 tons; 3 tons
Bridge Cranes
14' x 32'
Coating capabilities: paint booth with drying capability

Equipment Installation

OPI trained service engineers having many years of rotating equipment experience provide onsite installation supervision and commissioning services including:
Supervise the installation of the gas turbine package, balance of plant and auxiliary equipment
Supervise the on-site commissioning and testing of the gas turbine package

Recent Projects

OnPower, Inc.'s recent gas turbine propulsion unit design and package projects include
  • Twelve mechanical gas turbine drive packages for the Norwegian Navy FPB
  • Three mechanical gas turbine drive packages for a high-speed mega-yacht
  • 1 MW SOFC for RR Fuel Cell Systems
  • RR 501-KB Dual fuel arctic duty generator package for Canadian utility
  • RR 501-KB5 Off shore Platform generator package for a RR Engineered Solutions customer
  • Closed loop recuperative Rankine cycle waste heat recovery power system utilizing 3000 psi CO2 as the working fluid

OnPower, Inc.

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